智能自动锁灯头机Smart lamp-base machine

全自动感应锁附灯头,次品不锁并自动报警;DTJ301 支持电感应与光感应双模式、实时功率判别与合格计数,锁灯速度与力度均可调。需洁净气源与规范接地,上电后铜色金属部位带电严禁触摸

Automatic sensing and crimping, with rejects alarmed instead of crimped. DTJ301 offers both electrical and optical sensing, live power screening and a pass counter, with adjustable speed and crimping force. Needs clean compressed air and proper earthing — the copper contacts are live when powered.

DTJ301 smart automatic lamp-base crimping machine

型号:DTJ101、DTJ301

Models: DTJ101, DTJ301

产品特色(说明书)

Features (manual)

  • 次品不锁:不合格的灯自动报警而不锁灯头
  • 双感应模式:支持电感应与光强度感应锁灯头
  • 合格计数:自动记录锁灯头合格数量
  • 速度与力度可调:锁灯速度、锁灯力度均可设置
  • 内置防爆灯:产品短路时亮灯提示
  • PP 料外壳:绝缘安全可靠
  • Rejects are not crimped — the machine alarms instead
  • Dual sensing: electrical current or light intensity
  • Pass counter logs how many good units were crimped
  • Adjustable speed and crimping force
  • Built-in ballast lamp lights up on a short circuit
  • PP housing for reliable insulation

电气与能力(说明书摘录)

Specs (manual)

供电Supply AC 110~245V
电磁阀Solenoid DC 12V
灯头规格Bases E27 / E14 / B22(更换底板)
测量功率Power measure 0~200W
光亮度Lux range 0~12000 Lux
防爆灯Guard lamp 150W(须先安装方可使用)
合格计数Pass counter 0~99999

机身与配件

Machine and tooling

更换对应的底板配件即可兼容 E27 / E14 / B22 等不同灯头。

Swapping the base plate lets the machine handle E27, E14 or B22 lamp bases.

两种感应模式

Two sensing modes

模式Mode 工作方式Behaviour 支持机型Models
电感应Electrical 显示 All:所有功率的灯都会锁灯。显示 iF.P:实时功率落在设定合格范围内才锁灯,否则报警,严格等级可调。 "All" crimps every lamp; "iF.P" only crimps when live power falls inside the stored pass window, otherwise it alarms. Strictness is adjustable. DTJ101 / DTJ301
光感应Optical 光感应头检测到 500lux 以上时锁灯;测量时请调整感应头对准灯头。 Crimps once the sensor reads above 500 lux; aim the sensor at the lamp before testing. 仅 DTJ301DTJ301 only

DTJ301 使用向导

DTJ301 quick start

电感应 — 所有灯都锁

Electrical mode — crimp everything

短按按键 1 开启电感应,显示 ALL、左边绿色 LED 点亮,即可开始锁灯。

Short-press button 1; the display shows ALL and the left green LED lights up.

电感应 — 只锁合格功率的灯

Electrical mode — pass window

  1. 放入一只合格的灯,长按按键 1,显示 iF.P,此时自动保存合格功率值并开启该模式
  2. 可选:长按按键 4 进入严格等级调整,1~5 级(显示如 iF.P3),短按按键 4 切换等级,长按退出
  3. 等级 1 对应 ±30%,等级 5 对应 ±10%,默认为 3;等级越高越严格,速度也越慢
  1. Insert a known-good lamp and hold button 1; the display shows iF.P and stores that wattage as the reference
  2. Optional: hold button 4 to set strictness 1~5 (shown as iF.P3), short-press to change and hold to exit
  3. Level 1 is ±30% and level 5 is ±10%; the default is 3. Stricter means slower

光感应

Optical mode

短按按键 2 开启光感应,右边绿色 LED 点亮即可打灯。长按按键 3 显示 UP100 可查看光照强度,短按按键 3 修改 UP 值调整锁灯力度。

Short-press button 2; the right green LED confirms optical mode. Hold button 3 to see the lux reading, and short-press it to change the UP value that sets crimping force.

常见问题

FAQ

  • 上电机器不亮?检查是否已接入防爆灯,新机器必须先装好防爆灯才能使用
  • 锁灯位置过高或过低?打开底盖,先拧松中间螺母,再调整底下三颗三角形排列的螺丝
  • 怎样调整锁灯力度?DTJ301 长按按键 3 显示 UP100,短按修改 UP 值;DTJ101 开机后长按 3 次按键显示 U-1,短按修改 U 值。数值越大出针到收针的时间越长,针压越久、力度越大
  • 光感模式下乱打或不打?需重新保存环境光:先用手堵住光感头长按按键 2 复位,再放开手、在不点亮灯时长按按键 2 保存
  • 怎样更改灯头类型?更换对应的底板配件即可
  • 怎样加快打灯速度?模式速度由快到慢是光感 > 电感 ALL > 电感功率测试;另可短按按键 4 缩短延时时间,短按按键 3 减小 UP 值
  • No display at power-on? Check the ballast lamp — a new machine must have it fitted first
  • Crimping height wrong? Open the bottom cover, loosen the centre nut, then adjust the three triangular screws
  • Adjusting force: on DTJ301 hold button 3 for UP100 and short-press to change; on DTJ101 hold the button three times for U-1. A larger value keeps the pin pressed longer, giving more force
  • Optical mode misfiring? Re-learn ambient light: cover the sensor and hold button 2 to reset, then uncover it and hold button 2 again with no lamp lit
  • Changing lamp base type: fit the matching base plate
  • Running faster: optical is quickest, then electrical ALL, then the power-window mode; you can also shorten the delay with button 4 and lower the UP value with button 3

安全与气源

Safety and air supply

  • 空压机需要定期清除积水,否则会损坏设备
  • 禁止在通电或通气情况下用手触摸铜色金属内部
  • 新机器使用前必须先安装好防爆灯
  • 更换探针或底座时,必须断开电源并关闭供气阀
  • 仪器上电后铜色金属带电,严禁触摸
  • Drain the air compressor regularly or the machine will be damaged
  • Never reach into the copper contacts while power or air is connected
  • Fit the ballast lamp before running a new machine
  • Cut power and close the air valve before changing pins or the base plate
  • The copper contacts are live once powered — do not touch